Factory area
Provide comprehensive OEM/ODM services for injection molds, die-casting molds and precision mechanical parts
Traditional automotive die castings are an indispensable key component in the automotive industry and play a vital role in the manufacturing and performance of automobiles.
In terms of usage, traditional automotive die-castings are widely used in various core systems of automobiles. In the power system, die-castings such as the engine cylinder block and cylinder head provide solid support for efficient fuel combustion and stable power output; in the transmission system, die-castings such as the transmission housing ensure the smooth transmission of power; in the chassis system, die-castings such as suspension arms and steering knuckles enhance the vehicle's handling stability and driving safety.
In terms of function, traditional automotive die castings have load-bearing and pressure-resistance capabilities. They can withstand the huge impact force generated when the engine is running, as well as the various complex stresses that the vehicle is subjected to when driving under different road conditions. At the same time, good sealing performance effectively prevents oil leakage and ensures the normal operation of various systems of the vehicle.
In terms of core performance, traditional automotive die-castings have demonstrated quality. They have high strength and hardness and can maintain structural integrity and stability in harsh working environments. Excellent wear resistance makes die-castings less prone to wear in long-term use, thus ensuring the accuracy and reliability of automotive parts. In addition, precise dimensional control ensures a match between die-castings and other parts, reducing the probability of assembly errors and failures.
Product highlights are also a major advantage of traditional automotive die-casting. Advanced die-casting technology enables parts with complex shapes to be formed in one go, which not only improves production efficiency but also reduces costs. Diversified material selection, such as aluminum alloy, magnesium alloy, etc., not only meets the performance requirements of different parts but also realizes the lightweight design of the car. Strict quality inspection standards ensure that every traditional automotive die-casting meets high-quality standards, providing a strong guarantee for the overall quality of the car.
For example, the exquisite craftsmanship and performance of the traditional automotive die-casting parts we produce for the engine block greatly improve the efficiency and durability of the engine; while the traditional automotive die-casting parts for the suspension arms in the chassis system rely on their precise The size and mechanical properties bring significant improvements to the vehicle's handling and comfort.
In short, traditional automotive die-casting parts have become an indispensable and important element in the automotive manufacturing industry with their wide range of uses, powerful functions, core performance, and outstanding product highlights, providing solid support for the development of the automotive industry.
New energy automobile die castings are crucial metal parts in electric and hybrid vehicles, and are widely used in key parts such as battery housings, inverter housings, motor housings, and body structural parts and brackets. These die castings are mainly used to protect the core components of the vehicle, ensure the safe operation of batteries, motors, etc. under harsh working conditions, and optimize thermal management, improve the heat dissipation performance of the vehicle, and ensure the stability of the electric system.
Through advanced die-casting technology, new energy automobile die-casting parts can meet the strict requirements of automobile manufacturers on quality, performance and cost, providing solid support for the lightweight and high efficiency of new energy vehicles.
In short, new energy automobile die-casting has become a key technology to improve the performance and reliability of new energy vehicles due to its outstanding advantages in lightweight, high strength, high precision and efficient production, helping to promote the automotive industry to develop in a more environmentally friendly and efficient direction.
Communication housing die castings are key enclosures and structural components used in communication equipment, typically manufactured from metal materials such as aluminum alloys through high-pressure die-casting processes. These die castings primarily serve to protect internal electronic components from external environmental factors while providing heat dissipation and electromagnetic shielding functions, ensuring the stable operation of the equipment.
Due to the high demands for precision, strength, and appearance quality in communication equipment, communication housing die castings must feature complex geometries and strict dimensional tolerances during design and manufacturing to meet the needs for miniaturization and high integration of the devices. Additionally, these die castings often undergo various surface treatment processes, such as painting, electroplating, or anodizing, to enhance their corrosion resistance and aesthetic appeal while improving their durability in various complex environments.
Communication housing die castings are widely used in base station equipment, routers, switches, antenna housings, smart terminals, and other communication devices. Through advanced die-casting processes and stringent quality control, each part is ensured to possess mechanical and electrical properties, providing reliable physical protection and performance support for communication equipment. The high strength, lightweight nature, and good thermal conductivity of these die castings make them the preferred enclosure material in the communication industry, capable of enhancing the overall stability and lifespan of the equipment while efficiently dissipating heat.
Electric scooter die castings play a crucial role in the overall structure and performance of electric scooters. Common types of die-cast parts include the frame, wheel brackets, and handle components. The frame is the main structural part of the electric scooter, responsible for supporting the entire vehicle and carrying the rider's weight. It is typically made of aluminum alloy or other metals using die-casting processes, providing high strength and rigidity to ensure stability and safety during riding. Some high-end electric scooters use integrated die-cast aluminum frames, which not only enhance the durability but also improve the aesthetics of the vehicle.
The wheel brackets, which connect the wheels to the frame, must have sufficient strength and toughness to withstand the various stresses generated during operation. Precision die casting allows these brackets to fit accurately with the wheels and frame, ensuring proper alignment and stability during riding. The handle, a key component for controlling the electric scooter, includes die-cast parts such as the main handle structure and its connection to the frame. These die-cast parts are designed to offer a comfortable grip and anti-slip features, while also providing enough strength to prevent damage during use.
Electric scooter die castings offer several advantages. First, the die-casting process can produce complex shapes with high precision, meeting the diverse design needs of electric scooters. Second, die-cast parts have mechanical properties, capable of withstanding heavy loads and impacts. Additionally, die casting is highly efficient and well-suited for mass production, helping to reduce the manufacturing costs of electric scooters. Finally, the surface quality of die castings is generally high, allowing for post-processing treatments such as painting or anodizing to improve corrosion resistance and aesthetics.
In conclusion, electric scooter die castings are indispensable components, and their quality and performance directly affect the overall quality and user experience of electric scooters.
Bicycle power motor die castings play a key role in bicycle power assist systems.
Common types include motor housings, end caps, and gearbox casings. The motor housing, which encloses the internal components of the motor, is typically made of aluminum alloy through die casting. It has thermal conductivity and corrosion resistance, effectively dissipating heat generated during motor operation while protecting the internal components. For example, high-end bicycle power motors use magnesium alloy housings, which reduce weight while maintaining strength and improving portability and riding performance. End caps are mounted on both ends of the motor to seal the housing and must have good sealing and mechanical strength, often featuring mounting and wiring holes. For motors with a gear transmission system, the gearbox casing is critical. It houses the gear set and other transmission components and must withstand the forces and torque generated during transmission. Therefore, it requires high strength and precision to ensure proper gear meshing and transmission efficiency.
Bicycle power motor die castings offer numerous advantages. First, they provide high precision. The die-casting process can produce complex parts with tight dimensional accuracy, meeting the motor's precision requirements, such as the fitting accuracy between the motor housing and end caps, which directly affects sealing and stability. Second, die casting is highly efficient and suitable for mass production, enabling the rapid manufacturing of large quantities of die castings, improving efficiency, and reducing costs to meet the growing demand for bicycle power motors. Additionally, die castings offer mechanical properties, including high strength, hardness, and toughness, ensuring the motor operates reliably under various riding conditions and withstands heavy loads and impacts. Finally, die castings provide great design flexibility, allowing for the creation of various shapes and structures to meet motor design needs. For instance, motor housings with special heat dissipation structures can be designed to enhance cooling efficiency.
In terms of the manufacturing process, mold design and manufacturing are crucial. The quality of the mold directly impacts the quality and production efficiency of the die castings. Mold design must consider factors such as the shape, dimensions, precision requirements, and ejection method of the castings to ensure the production of high-precision, reliable molds. Next is the melting and casting process, which involves selecting suitable die-casting materials such as aluminum alloys, controlling temperature and composition to ensure metal quality, and maintaining proper filling speed and pressure during casting to ensure complete part formation. Finally, post-processing, including deburring, polishing, and surface treatments, improves surface quality and appearance. For high-performance die castings, additional heat treatments or aging processes may be required to enhance mechanical properties.
In conclusion, bicycle power motor dies castings are indispensable components of the power assist system, and their quality and performance directly affect the overall quality and user experience of bicycle power motors.
Motorcycle accessories die castings hold an essential place in motorcycle manufacturing.
These die-cast components are produced through the die-casting process and exhibit several notable features. First, they offer high precision. The die-casting process produces parts with tight dimensional accuracy and smooth surface finishes, perfectly meeting the strict precision requirements of motorcycle accessories. Second, they possess high strength. Motorcycle accessories die castings are typically made from aluminum alloys or other metals, providing the necessary strength and hardness to withstand the various stresses encountered during motorcycle operation. Additionally, die casting offers high production efficiency, allowing automation to rapidly meet the large-scale production demands of the motorcycle industry.
A wide variety of motorcycle accessories use die castings. Engine housings are a critical component, and using die castings can improve heat dissipation and sealing performance. Wheel hubs, often made from aluminum alloy die castings, are lightweight, strong, and aesthetically pleasing. Brake system components such as brake discs and calipers benefit from die castings, which ensure the precision and strength needed for braking performance. Transmission system parts like sprockets and gears are also made from die castings, enhancing the accuracy and reliability of the transmission system.
In terms of quality control, several factors need to be considered. High-quality raw materials like aluminum alloys should be selected to ensure the foundation of the die castings’ quality. The die-casting process must be carefully controlled, with parameters such as pressure, temperature, and speed managed to ensure consistent quality. Additionally, rigorous quality inspections, including dimensional, visual, and mechanical performance checks, should be conducted to ensure that the die castings meet the required standards.
In conclusion, motorcycle accessories die castings are critical to the performance and safety of motorcycles, and their quality must be strictly controlled throughout production and use.
Motor housing die castings play a vital role in various industries.
These die-cast components are manufactured using the die-casting process and serve as protective enclosures for motors. They have several notable characteristics. First, they offer high precision. The die-casting process allows for dimensional and shape accuracy, meeting the strict assembly requirements of motor housings. In fields such as CNC machines and robotics, where high motor performance is crucial, these castings ensure smooth operation and precise control. Additionally, they provide high strength, typically made from aluminum alloys or other metals, effectively protecting the internal components of the motor and withstanding the stresses and vibrations during motor operation. Furthermore, they excel in heat dissipation. The thermal conductivity of the metal allows motor housing die castings to efficiently transfer heat generated inside the motor, ensuring it operates within a safe temperature range and extending its service life. Lastly, die casting is highly efficient, making it suitable for mass production, which lowers manufacturing costs by producing large quantities of motor housings quickly.
The manufacturing process begins with mold design and production. Based on the design requirements of the motor housing, precise molds are crafted, as their quality directly impacts the final die casting. Next is the melting and casting phase, where materials such as aluminum alloys are heated to a liquid state and injected into the die-casting machine’s chamber. The molten metal is then rapidly forced into the mold cavity using a high-pressure injection system to form the desired shape. Finally, once the casting has solidified and cooled, it is removed from the mold for post-processing, including deburring, shot blasting, and machining, to improve surface quality and dimensional accuracy.
Motor housing die castings are widely used across many sectors. In the industrial field, they are integral to motors used in machinery, fans, pumps, and various other industrial equipment, meeting the high demands for motor performance and reliability. In the automotive sector, they are required for components like engines, electric power steering systems, and electric vehicle drive motors. With the increasing focus on motor performance and lightweight materials, their use in the automotive industry is expanding. In the household appliance sector, motor housing die castings are critical for reducing noise and vibration in appliances such as air conditioners, washing machines, and refrigerators.
Engineering machinery die castings refer to precision metal components used in various types of construction machinery equipment. These die-cast components play a crucial role in the manufacturing of large machinery such as excavators, loaders, cranes, and bulldozers. Common die castings include engine parts, transmission system components, hydraulic system housings, structural components, and key connecting parts. These components not only need to endure substantial mechanical loads but also require exceptional wear resistance and impact toughness to ensure the safety and reliability of the equipment during high-intensity operations.
Die-cast components for engineering machinery offer high precision and consistency, maintaining product quality in large-scale production. Additionally, the die-casting process allows for the creation of complex geometric shapes to meet the specific needs of engineering machinery. Surface treatments such as anodizing, plating, and painting further enhance the corrosion resistance and aesthetic quality of the die castings.
In terms of material selection, aluminum alloy is one of the some commonly used materials. It combines the advantages of being lightweight and strong, which effectively reduces the overall weight of the machinery, improves operational efficiency, and enhances mobility. Its thermal conductivity and corrosion resistance also make it suitable for complex working environments.
In the production process, mold design and manufacturing are critical. Due to the complex shapes and high dimensional precision required for engineering machinery components, mold design, and manufacturing must be of high technical quality. The structural design must ensure the smooth filling of the mold cavity with molten metal during the die-casting process and facilitate easy demolding after solidification. Moreover, high manufacturing precision is essential to ensure the dimensional accuracy and surface quality of the die castings.
In summary, engineering machinery die castings, with their diverse material options and precise manufacturing processes, provide robust support for enhancing and developing the performance of construction machinery.
Lighting die castings play a crucial role in the lighting industry, especially in the production of LED lighting fixtures. Their primary function is to provide strong structural support and heat dissipation, ensuring the stability of the light source and prolonging the product’s lifespan. These die castings are typically made from aluminum alloys, formed through high-pressure die casting using precision molds. This process ensures both the high accuracy and formation of complex geometries while improving production efficiency and part consistency.
Aluminum alloy offers advantages such as lightweight, high strength, ease of machining, and casting properties. It has a smooth surface finish, stable casting quality, and is recyclable, making it suitable for manufacturing heat sinks, lamp bodies, and face rings in lighting fixtures. High-performance, high-precision, and high-toughness aluminum die castings can be used in larger or specialized lighting systems with more stringent requirements.
The key highlights of lighting die castings include their thermal conductivity and corrosion resistance, allowing them to dissipate heat efficiently in high-temperature working environments, preventing overheating of the light source, and ensuring long-lasting illumination. Additionally, die castings exhibit dimensional stability and high strength, achieving lightweight designs while maintaining strong structural integrity. With optimized mold design and process control, lighting die castings meet strict aesthetic and performance standards, making them indispensable components in modern lighting solutions.
Lighting die castings have a wide range of applications, from everyday household lights to commercial and industrial lighting. As lighting technology continues to evolve and innovate, these die castings are continually being improved and optimized to meet the increasing demand for higher performance and quality in lighting products.
Outboard motor die castings are critical components of marine engines, primarily designed to provide robust structural support and efficient heat dissipation, ensuring reliable, long-term performance in harsh marine environments. Aluminum alloy is the preferred material for outboard motor die castings due to its corrosion resistance, high strength-to-weight ratio, and thermal conductivity. These properties significantly extend the service life of outboard motors while minimizing maintenance requirements. Using high-pressure die-casting processes, these components can be precisely manufactured with complex geometries, ensuring high strength and dimensional stability under heavy loads.
Key performance features of outboard motor die castings include resistance to saltwater corrosion, oxidation resistance, lightweight construction, and high mechanical strength, all of which are critical for marine equipment operating in oceanic conditions. Additionally, the castings offer thermal conductivity, helping the outboard motor maintain operating temperatures during prolonged high-speed operation, preventing overheating. Other product highlights include the ability to achieve multi-functional integration and complex shapes through optimized mold design, reducing the need for secondary machining processes, thereby enhancing production efficiency and component uniformity. With stringent process control, outboard motor die castings not only meet durability and corrosion resistance requirements but also enhance the overall performance and reliability of marine engines, making them indispensable for high-performance marine applications.
Furniture accessories die castings are widely used in various structural and functional parts of furniture, including connectors, decorative pieces, hinges, handles, and support components. Typically made from aluminum, these die castings are formed through high-pressure die casting, which offers the advantages of high precision, the ability to form complex shapes, and a smooth surface finish. The casting properties of aluminum and zinc alloys give these accessories outstanding strength, durability, and corrosion resistance, ensuring the stability and longevity of furniture.
Key performance features of furniture accessories die castings include good dimensional stability, precise structural design, and high load-bearing capacity, making them suitable for different styles and types of furniture. Their lightweight nature not only reduces production costs but also enhances the ease of use and overall aesthetic appeal of furniture. With optimized mold design and precise die-casting processes, these accessories can achieve multifunctional integration, reducing the need for additional machining and improving production efficiency. Additionally, furniture accessories die castings offer diverse surface treatments, including electroplating, painting, and polishing, to meet the aesthetic and tactile requirements of various furniture designs.
Grill accessories die castings are essential components in modern outdoor and home grills, commonly used for the housing, supports, and combustion chambers of grills. Made from aluminum, these die castings are formed through high-pressure die-casting processes, offering thermal conductivity, heat resistance, and corrosion resistance, ensuring stable performance under high temperatures and outdoor conditions. The lightweight and high-strength properties of aluminum alloy make grill housings not only robust but also easy to transport and install.
Key performance features of grill accessories die castings include high-temperature resistance, corrosion resistance, and effective heat dissipation, which ensure that the grill maintains performance during cooking, prevents overheating, and enhances fuel efficiency. The precision die-casting process ensures that the components have dimensional stability and can be formed into complex shapes with high accuracy, meeting modern grills' stringent requirements for both appearance and functionality. Additionally, these die castings can undergo various surface treatments, such as electroplating, painting, or coating, which not only enhance the aesthetic appeal but also improve their weather resistance and corrosion protection.
Photovoltaic inverter die castings are critical components used in the housing and heat dissipation structures of solar photovoltaic systems, commonly found in the enclosures, heat sinks, and other structural parts of inverters. Typically made from aluminum, these castings are produced using high-pressure die-casting processes. Aluminum alloy offers thermal conductivity, lightweight properties, corrosion resistance, and mechanical strength, allowing these castings to withstand harsh outdoor conditions such as high temperatures and moisture. Precision mold design ensures the efficient production of complex structures, enhancing both the cooling performance and structural integrity of the inverter.
Key performance features of photovoltaic inverter die castings include heat dissipation and protective properties. These castings efficiently dissipate the heat generated by the inverter during operation, ensuring stable performance even under heavy load conditions. They also provide robust protection against environmental factors such as moisture, dust, and corrosive elements, significantly extending the inverter’s service life. The lightweight design helps reduce installation complexity and maintenance costs. Additionally, optimized mold and production processes allow for dimensional stability and aesthetic appeal, meeting the modern photovoltaic inverter’s requirements for both high performance and sleek design.
Founded in 2007, Jinyao Machinery Co., Ltd. is one of the largest die-casting mold companies in China. specializes in the design, development, and manufacture of large-scale precision die-casting molds; the mold company was established in 1995, specializing in the production of die-casting molds and die-casting parts based enterprises.
Factory area
Number of devices
employee
Whether you need rapid mould making, mass production mould making to tight tolerances, our experienced team of specialists can provide cost-effective solutions at every stage of the process, with die casting moulds up to 250 sets per year.
Equipped with a high-precision CNC machining center, we offer fully automated production line solutions and implement a lean assembly line to achieve a one-piece flow production model.
Our quality control system continuously monitors the production process to ensure that all components meet stringent high-quality standards.
Our professional project management department possesses good organizational coordination and progress control capabilities, ensuring the smooth advancement of projects. Additionally, we provide employee training and technical support.
With the rapid development of the new energy vehicle industry, the demand for lightweight materials is growing. Aluminum alloy materials have become one of the preferred materials for lightweight new ...